Product Description
Core Manufacturing Processes
- T6 heat-treated state with tensile strength of 310MPa or more
- Excellent resistance to corrosion and weldability
- 30% lighter than steel parts, which means less fuel is used
- Custom mold development based on client drawings
- 5-axis CNC machining centers ensure ±0.02mm dimensional accuracy
- Complex internal structures formed in single setup
- Testing at 1.5 times the maximum working pressure
- Holding pressure for 30 minutes (ISO 4400 standard)
- Checking for sealing reliability 100% of the time
- Thickness: 15-25μm | Hardness: ≥HV800
- 500-hour neutral salt spray test (ASTM B117)
- Available in various colors (Black, Natural, etc.)
- Raw material spectrometry for alloy compliance
- CMM inspection on all critical dimensions
- Full thread gauge and batch sample retention
Frequently Asked Questions
Q1: Why is 6061 aluminum alloy used for these components?
A: 6061 Aluminum Alloy is chosen for its superior T6 heat-treated strength (over 310MPa), excellent corrosion resistance, and lightweight properties, which can reduce total assembly weight by 30% compared to steel.
Q2: What is the precision of your CNC machining services?
A: Utilizing advanced 5-axis CNC machining centers, we achieve a dimensional accuracy of ±0.02mm, ensuring complex internal structures are formed with minimal assembly error.
Q3: How do you verify the sealing and pressure reliability of the parts?
A: Every part undergoes 100% high-pressure hydraulic testing at 1.5 times the maximum working pressure, maintained for 30 minutes in accordance with ISO 4400 standards.
Q4: What level of durability does the anodized coating provide?
A: Our anodized treatment results in a thickness of 15-25μm and a surface hardness of ≥HV800. It is tested to survive 500 hours of neutral salt spray per ASTM B117 standards.
Q5: How do you ensure the quality of the raw materials?
A: We perform raw material spectrometry on every batch to ensure 6061 alloy compliance and maintain strict batch sample retention for full traceability management.
Q6: Are custom designs and colors available?
A: Yes, we provide custom mold development based on client drawings and offer various anodized colors, including standard black and natural finishes.